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The Process of Pipe Production

Aspects to Consider When Selecting the Best Induction-Bending Equipment

Posted by on Dec 12, 2016 in Uncategorized | Comments Off on Aspects to Consider When Selecting the Best Induction-Bending Equipment

Is there a time you may have tried bending some metal pipes in your backyard or home workshop, but nothing happened? Well then, the best solution for your problem is purchasing an induction-bending machine. Induction bending involves the bending of metal pipes using hot induction bending to achieve bending angles when dealing with metals that have small radii. This is an automated process that aims to focus on creating the best angular bends without damaging the metal structure. During this process, the mother pipe undergoes a number of heat treatments. However, selecting the best machine for this process is a bit complex, as there are several aspects that should be considered. Therefore, below are several aspects that you should have in mind as you select your preferred machine. Material being used The type of material your pipe consists of is important when you are selecting the best machine to assist you in induction bending. It is a fact that metals are made from different materials, and this makes some pipes harder to bend than others. For instance, it is easier to bend a copper metal pipe than it is to bend a stainless-steel pipe with identical gauges. This attribute is brought about from the different tensile strengths in the metals. Therefore, you should consider the tensile strengths of the materials before purchasing the machine.     Machine accessories Due to wear and tear, it is essential for machines parts to be occasionally replaced. This is to ensure that the machine operates at its optimum levels at all times. It is imperative that you should ensure that spare parts are easily accessible and available for your ideal induction-bending machine. You should also avoid installing old machine accessories in your new machine, as this may introduce unnecessary maintenance costs in the long run. Operational capacity Due to improvement in automation and industrial production, these machines can operate at their highest operational capability on a daily basis. However, you should ensure that the machines do not exceed their maximum performance-threshold level. This ensures that the machine will last longer and maintain its durability. For example, light-duty bending machines should work for shorter durations, unlike heavy-duty bending machines, which can operate at their maximum performance levels for longer periods.  Bending technique to be employed You are supposed to know the bending technique you are going to apply before purchasing your machine. This is important, as it reduces mistakes and confusion after you purchase the bending machine. For example, if the machine requires high temperatures to perform the induction process, this means that the machine would be suited for outdoor applications....

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House Demolitions – What Materials Should Be Recycled?

Posted by on Oct 31, 2016 in Uncategorized | Comments Off on House Demolitions – What Materials Should Be Recycled?

Engaging in house demolition can cause significant wastage of building materials. This does not have to be the case, though. Whether you intend on rebuilding the structure or would like to make some profit by recycling, you should consider saving some of the materials that were used in your previous structure. It should also be noted that using recycled building materials is not only economical but also environmentally conscious, which would make salvaging these items a win for you. The following are some of the materials that you could salvage and recycle during a house demolition. Asphalt shingles Asphalt shingles are quite sturdy and durable, despite having to withstand the range of weather elements they are exposed to when used as part of your roofing system. If you are demolishing the entire structure, then you should instruct the contractors to try to save the asphalt shingles, whether the roofing has reached the end of its lifespan. This is because although you may not be able to use the asphalt shingles as roofing, they can still be beneficial for other applications. For instance, the asphalt shingles can be used to restore driveways and kerbs that have developed potholes. This could save you on costs associated with driveway and pavement repairs down the road. Timber Timber is one of the more commonly used materials in residential construction. As such, it is only one of the commonly wasted materials during house demolition. Rather than having your timber building materials being carted off to be disposed of, you should opt to reclaim them. The milling of weathered timber products can create an array of new processed timber products such as flooring, countertops, panelling and more. You can even have the timber products manufactured to create composite wood products that can be used structural building materials for future building projects. Overall, salvaging your timber can go a long way in decreasing the cost of building materials for new construction projects that you may embark on. Drywall Drywall consists of gypsum that has been sandwiched between two layers of paper. This is a staple for most structures so you will end up coming across this during your house demolition. However, a misconception some people have is that once drywall has been broken apart it will not have any use. The truth is your salvaged drywall can come in handy as a medium used as patching on concrete walls or older drywall that has acquired damage over time. In addition to this, the gypsum contained in the drywall can be used as a source of nourishment for the plants in your...

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Need to Protect Your Garden? Consider These Different Types of Fencing

Posted by on Jul 25, 2016 in Uncategorized | Comments Off on Need to Protect Your Garden? Consider These Different Types of Fencing

If you are planting a garden in your backyard, you might have come to a point where you need to fence it off from the rest of the yard. This keeps your own pets and other critters out, and also protects it when mowing the lawn and doing other yard work. Here are some different types of garden fencing to consider. Wood Fence Many of the fences that go around a garden are similar to standard residential fences with a few differences. First of all, regardless of the material you choose, you want the spaces between the fencing materials to be close enough to where an animal couldn’t get through. That means if you get a wood picket fence, which looks charming in a little garden, don’t leave the wood planks as spaced out as if you had this fence in front of your yard. You need the fence to have no gaps or very small ones to protect your garden properly. Since you will be in an out of the garden often, make sure the wood fence has a gate that is easy to open and close as well. Wire Fence This is one of the best fences to use in your garden since it is effective at keeping out animals, is easy to put up, and is budget-friendly. With a wire fence, you don’t have to worry about sealing it or the various pests it attracts like you do with a wood fence. There are different types of fences that are made from wire, from steel barbed wire fences meant to keep out all types of creatures, to more simplified and shorter wire fences. Think about how high the animals in your area can jump or climb when deciding on the right height for the fence. Vinyl Fence If you want a fence similar to a wood fence, but spend less money, you also have the option of a vinyl fence. They look just like wood picket fences, but you don’t need to worry about potential rotting, water damage, or insect infestation, such as with termites or carpenter ants. Like the wire fence, just make sure you choose a fence that is high enough so that bigger animals can’t just climb over the top to get to your garden! However, in a garden where you use the hose and watering cans often, vinyl is a good alternative to avoid possible water damage to the fence...

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Importance of Precision Engineering in Production of Goods

Posted by on Jun 23, 2016 in Uncategorized | Comments Off on Importance of Precision Engineering in Production of Goods

Precision engineering plays a major role in reducing waste or reworks on various products under production. It is notable that not many people, especially ordinary folk, are cognizant of the importance of precision engineering in daily activities. Small-scale businesses are particularly affected since they tend to assume this important aspect of manufacturing it is meant for big industries, but nothing is further from the truth. However, the inclusion of precision engineering will afford small businesses numerous benefits. Here are a few advantages that accrue from encompassing precision engineering in usual tasks. Reduce waste — a major objective of companies is to maximize profits by reducing inefficiencies that are caused by imperfect work. However, adopting accuracy engineering will cut back on wastage that necessitate rework while at the same time reducing scrap. Compatibility — as many people will attest, many products are not compatible due to different measurements that are adopted by various companies that result in waste. By including precision engineering as an essential activity in production, will enhance the level of interchangeability of parts that are made by different entities. Improved production — one of the most notable advantages of precision engineering is the increase in production time. Accuracy machines reduce turnaround time, which enables firms to undertake complex projects, unlike equipment controlled by human beings that are prone to human error. Lower cost — the reduction of overhead expenses is vital to maximizing profits. Unknown to many small-scale producers, adopting precision engineering reduces the initial and running cost of manufacture since tasks are done once without the need for rework. Importantly, the approach leads to low energy cost since activities are efficient, thus improving the overall financial outlook of the company. Improved assembly — Small-scale enterprises rely on a manual assembly to produce goods that inevitably consumes a lot of time. Aligning the production of items with precision engineering will result in an automated assembly that is faster and more efficient. Enhanced safety — safety is a major challenge, especially for organizations that require a lot of cutting and fixing. Adoption of accuracy engineering enhances the safety of staff since they do not need to be in close contact with the precision equipment. Improved monitoring – the technology affords the control component to monitor the production trends, which in turn enables them to make necessary changes as required. If the range is not accurate, it is possible to mitigate the flaw without affecting overall design or production quota in a major way. For more information on precision engineering, talk to a...

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Tips for Cleaning Your Stainless Steel Mesh Screens

Posted by on Apr 18, 2016 in Uncategorized | Comments Off on Tips for Cleaning Your Stainless Steel Mesh Screens

If you have window screens in your commercial building that are made from stainless steel mesh, you might notice that over time, they need to be cleaned. While this material is very durable and will allow you to have window screens that remain in good condition for a long time, they need to be cleaned occasionally just like any other screen. Here are some tips for cleaning your stainless steel mesh screens. The Screen Needs to be Removed The first thing you should know about stainless steel mesh screens is that they are much easier to clean when they are horizontal. This means removing the screen from the window and placing them flat on a proper cleaning surface. If you try to leave them in the window while cleaning them, you will put the window sill, paint, and frame at risk of damage from the cleaning process. Plus, it is harder to fully get them clean and rinse away the soap when you leave them in place. They should not be too difficult to remove, often just requiring popping out the screen while the window is open. Just be careful not to bend the frame around the mesh screen or it will need to be fixed before putting the screen back in the window. Soak the Screen First While you can start scrubbing the screen right away, the process will go more smoothly if you let it soak first. If your commercial building has a bathroom with a bathtub, that is the ideal way to soak the screen. It will fit right in the tub, where you can fill it with water and a mild detergent. If this isn’t an option, try to find a container large enough to hold the screen. Setting up a shallow plastic pool in the yard of your commercial property is another good option. This also gives you space for soaking several of the window screens at one time. Just let them soak for several minutes in the soapy water to start loosening some of the buildup. Scrub Away Dirt and Buildup After letting the screen soak, you can take a soft-bristle scrub brush to start removing the dirt, debris, and buildup. If you find that the debris is not lifting easily, you can try spraying diluted ammonia on the screen, then scrubbing it. Make sure you use a brush made of nylon or other soft materials as it won’t scratch or ruin the stainless steel mesh material. When you have clean it thoroughly, rinse it clean and set it out to dry. Make sure it is fully dry before putting it back in the window. For more information, contact a steel mesh screen supplier...

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Helpful Tips for DIY Concrete Vibration

Posted by on Jan 28, 2016 in Uncategorized | Comments Off on Helpful Tips for DIY Concrete Vibration

It is advisable to consolidate concrete after pouring it so that all entrapped air escapes to the surface. This increases the density of the concrete and makes it stronger. This article discusses some tips that an inexperienced DIY homeowner can use to achieve effective concrete vibration during a home improvement project. Use an Immersion Vibrator Concrete vibrators are of two types; surface vibrators and immersion vibrators. Immersion vibrators are better because all their energy is spend to agitate the concrete. Surface vibrators lose some of their energy in the form of noise. You will therefore complete the work faster if you use an immersion vibrator. Pay Attention to Air Bubbles Effective consolidation of concrete depends upon vibrating all the concrete that you have poured. Observe the surface around the vibrator and see the area where bubbles are coming to the surface. That radius of bubbles will help you to know the zone that has been vibrated when you insert the vibrator into the concrete. Insert the vibrator in a location that will overlap with the zone of bubbling from a previous insertion point. This will ensure that you do not leave out any part of the concrete without vibrating it. Regulate the Pace of Withdrawing the Vibrator Avoid pulling the vibrator too quickly from the concrete. Withdraw it slowly so that it rises with the air bubbles around it. The slow withdrawal also allows the constituents of the concrete mix to remain blended. If the vibrator is withdrawn too quickly, heavier particles (such as aggregate) can segregate from the lighter particles (such as sand). Watch Out for a Creamy Appearance How can you tell that you have vibrated the concrete effectively? The purpose of vibrating concrete is to remove trapped air (as already mentioned). Thus, effective vibration means that all the entrapped air has been removed. Concrete that still has air inside it will have an uneven surface. This is because air bubbles will keep breaching its surface as they rise from inside the concrete. Once there are no more bubbles, the surface will take on a creamy appearance. The surface of the concrete will glisten once no more air is bubbling through it. Industrial vibrating equipment should be handled with care. Talk to a supplier like VSS – Vibration Systems & Solutions (Australia) and ask for guidance about the right machine for your needs. For instance, not all vibrator heads are suitable for all jobs. That professional will also help you to select the appropriate power source for the best machine for your...

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Essential Safety Tips for Sheet Metal Workers

Posted by on Jan 14, 2016 in Uncategorized | Comments Off on Essential Safety Tips for Sheet Metal Workers

If you run an industrial company that requires your workers to use sheet metal, it is very important that they understand the proper safety procedures. Here are some essential safety tips to teach to your sheet metal workers and be sure they understand completely. This will help to avoid any unnecessary accidents or injuries in the workplace. Provide Protective Gear One of the most important things for sheet metal workers to remember is that they should never perform work with sheet metal if they are not wearing safety gear. This includes goggles to protect their eyes from flying metal debris, and gloves to protect their hands. They may need to run their hands along the edge of pieces of metal after making a cut to ensure it is smooth. Without gloves, this could cause a severe flesh wound in their hand. If any workers need protective gear, make sure you provide it to them. Require Employees to be Alert It is far too easy to have an accident when working with sheet metal machinery simply due to not paying attention. Employees must be alert at all times for this type of work. Just like truck drivers, sheet metal workers can risk their own safety by not getting enough sleep or working long hours without a break. To make sure they are alert, instruct them to take their breaks during the day. Also have rules about not allowing distractions while working, such as talking to others or using their cell phone while operating machinery. Have the Tools and Equipment Inspected It is also important that all metal fabrication tools and equipment is working efficiently. Either inspect the machinery on your own or bring in someone who is familiar with potential issues that come up with metal working tools. Also teach your employees how to inspect tools and equipment before using it, but don’t just leave it up to them. You should have an experienced professional that can routinely do more thorough inspections. If any equipment is found to be faulty, do not allow it to be used. Instruct Employees on Proper Storage Materials, tools, and equipment must always be stored correctly in order to reduce unnecessary accidents and injuries in the workplace. When storing heavy equipment or sheets of metal, ensure they are not in a place where they can fall over and hit someone. Sharp edges must be kept away from walkways where someone could get cut in the hand or arm when walking by. Make sure workspaces are cleaned up each day after work before workers go home. If you would prefer to leave the sheet metal work to someone else, consider hiring out sheet metal workers for the...

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Cool Handrail Designs For Staircases

Posted by on Dec 11, 2015 in Uncategorized | Comments Off on Cool Handrail Designs For Staircases

Handrails play a major role in adding character and life to staircases. Over time, the design and quality of these rails has been improved to suit the needs of different users. Therefore, you must choose them wisely. Your choice will determine how beautiful your staircase looks, thus affecting the overall appearance of your home’s interior. If you are a home owner in search of handrails, you may want to consider some of the following designs. LED Light Handrails For a more modern design, you may want to consider LED light railing. This design entails installation of LED light to your handrail. Apart from night clubs, they can also be used in contemporary homes. These handrails will light the way of your interior staircase, adding more life and character unto it. In addition, it brings out a very luxurious look when used on staircases that emerge in pools or Jacuzzis. Stainless Steel Handrails This type of handrail involves installation of stainless steel tubes that connect from the bottom to the top of the staircase. Due to their silvery colour, stainless steel handrails associate your staircase with elegance and class. They are quite attractive and have a delicate appearance, which is quite easy on the eye. Nevertheless, these rails are well polished, making them easier to clean and maintain.  Wooden Handrails For a classic appearance, wooden rails will do. These handrails are made up of wood grain for a more rustic and natural look. Their beauty is magnified when used in log homes. The wood railings may have different wood grain patterns for more design options. The handrails can also be painted, carved and polished for more design.  In addition, you can make the staircase more attractive by mixing woods such as cypress, pine or mahogany. Custom Handrails This type of handrail gives you more opportunity for design, and enables you to add your own personal unique touch to the staircase. You can use any of the above material or find alternatives. For instance, you may opt to install an old ski cable as a handrail. In addition, you can still obtain a rustic and natural look by using a thick rope for log homes. Since these rails have no design or material restrictions, you may mix traditional handrails to taste. For example, you can fit stainless steel tubes onto parts of the wooden handrails for a fancier look. For more information about your options, contact a local railing installation...

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Should you hire or buy mining equipment?

Posted by on Nov 24, 2015 in Uncategorized | Comments Off on Should you hire or buy mining equipment?

This is a question that hounds the minds of many people who run mining operations and companies. The decision that is arrived at can determine the survival of the financial as well as operational future of the company, and therefore the person in charge needs to analyse a few factors – as expounded in this article – pretty well to make the right choice. Cost of buying vis-à-vis renting Buying new mining equipment is very capital intensive and can tie up finances in a company. Renting the equipment, on the other hand, ensures that your money is not tied up in expensive purchases. This money can then be diverted and used in other areas of the mining business that need it. When you buy the equipment, you need to find storage space for it. This space is not cheap and can thus be avoided by hiring the equipment instead. This cost then falls to the owners of the machines. New equipment When the mining company rents equipment, there is always the advantage that the tools that they are getting are usually new and perfectly operational equipment. However, if you decide to buy the equipment, chances are that it will go off trend in a while, and therefore its resale value will gradually depreciate. This means that your initial capital investment will not be fully recouped when you do sell the machines off. Maintenance One advantage of mining equipment hire is that you do not have to foot the bill for the maintenance costs. The onus falls on the company that owns the machines to do maintenance and repairs on them so as to keep them in top shape so that they can be hired out again. Minimise risk Hiring the mining equipment minimises the risk that the company exposes itself to. If the company is undertaking a project, it is wiser to hire since it might not be able to predict if the venture will last long or if it will collapse due to some other factors. In hiring equipment, the company is saved from the great financial loss in the form of storage yards full of unused equipment whose value is depreciating gradually. Buying the equipment will also mean that you will have to swell the ranks of your employee force by hiring qualified personnel to operate the equipment as well others to do maintenance. Hiring, therefore, means you can allocate the funds that would have been used for paying employees to other...

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5 Tools You Will Need for Your Perspex DIY Project

Posted by on Nov 10, 2015 in Uncategorized | Comments Off on 5 Tools You Will Need for Your Perspex DIY Project

One way to ensure that your DIY table-making project produces satisfactory results is to assemble the right tools for the job. This is more critical if you are working with a clear material like acrylic (such as Perspex). This article discusses five tools that will enable you to achieve professional-looking results if you are using acrylic in your DIY project of making a table. Solvent Cement Applicator Acrylic is joined by melting the edges of the parts that you want to join. This melting process is facilitated by a special kind of adhesive (such as solvent cement). Contact your acrylic supplier for the best solvent cement that you can use. Buy a solvent applicator as well. It will help you to apply a uniform layer of solvent within the joint between the acrylic tabletop and the acrylic-coated table legs. The supplier will show you a variety from which you can pick one that fits your budget. Scrapers Any gaps in your Perspex product (such as a gap between the tabletop and the legs) will cause bubbles that will make that joint weak. Use a scraper to remove those gaps, such as those texture imperfections that result after you have cut the acrylic at the edge of the tabletop. Scrape away any tool marks so that the acrylic edges are smooth. A Blow Torch Acquire this tool for your project. The most common blowtorches use propane gas. However, professional Perspex fabricators use blowtorches that use a mixture of oxygen and hydrogen. Such torches produce better results. Buy the version you can afford. Use this torch to give the edges of your acrylic table a bright finish that is free from any signs of cutting. Practice on scrap pieces of acrylic before you use this tool during your project. Drill Bits Acrylic is easily damaged during the cutting or drilling process. As such, you need to buy special drill bits that are designed for use on acrylic. Ask your hardware supplier for these drill bits. They may cost a little more than ordinary drill bits, but they are your best chance of limiting the damage to your material as you work. Use this drill to make holes so that the tabletop is firmly attached on the legs. A Scoring Tool Acrylic (such as Perspex) is very easy to cut using a scoring tool. All you have to do is run a scoring line along the target cut area, and then bend the acrylic so that it breaks. This method is very effective for cutting thin acrylic sheets. Ask your acrylic supplier to specify if the sheet you are buying to make a table can be cut using this method. Contact acrylic fabricators to make a table for you in case you lack the skills to do a commendable job with this versatile...

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